Give the wiring a good once over inspection and see if you can see any obvious problems. Was It blowing a fuse as well? It never did this in the past, but for the last several months it has been doing this. I changed the servo motor and everything works fine except it wont go in diff lock.

Thanked 0 Times in 0 Posts Check out this forum, I'm not sure this is your problem but maybe it will help. Once I hit 21 mph, it cuts out and sputters.

Once I hit 21 mph, it cuts out and sputters. JavaScript is disabled. I put in a new fuse in the 4wd slot and as soon as i turned the key on; the 4x4 motor made a noise as if it was disengaging but nothing happens and it blew the fuse. The light just blinks. 3:29. You can here the motor when you push the 4x4 button but it does not release. The issue this brings is the quad burns through gas like mad, it goes through a whole tank in a week. So I set the 4x4 switch to unlock the 4wd, slid the pin on the dif over to the unlock and put it all back together (and did a much needed diff oil change).

After dealing with this on several occasions, I have found a few things that will fix the issue.If you are still having problems after doing this, you could possibly have a bad switch, or a broken or shorted wire somewhere between the switch, relays, and servo. It is important that you switch to two-wheel drive when you transition to a hard dry surface, as operating in four-wheel drive mode on the highway will decrease fuel efficiency and can lead to damage. Step 1. Most of the time, the problem boils down to an intermittent connection, dirty contacts in the switch or just a bad switch. Thanks for all the help. It's not wet, it happens if I drive it up the road, across a field, on a trail, it happens no matter where or when I drive. I never really seen anything like that before. my beast is stuck in 4wheel drive and will not disengage,will it hurt it too ride like that for a while thanks yall!!!! Let us know if we can help you further. It worked great. It has been happening for the last few months. Thanked 14 Times in 14 Posts Jay Thomas 16,937 views. Yamaha Grizzly 600 4x4 servo cheap fix - Duration: 3:29. i put some dielectric grease in them about a year ago. So I pulled out the servo unit and tested the unit and it rotated the gear np. Almost like there is a rev limiter or governor on it. One issue with the grizzly is the 4 wheel drive doesn't kick out. The old motor hardly wanted to turn the gear. My next step is to take the 4x4 motor off and try a motor off the 05 model grizz. How to fix yamaha diff lock switch Grizzly Kodiak - YouTube I have been trouble shooting this issue for several days. but have you unplugged the connections. Can I buy the relays at auto zone or wal mart or do i have to go to the yamaha shop. Submitted: 10 years ago. You definately have a connection issue somewhere. Blowing fuses.RE: 02 grizzly wont come out of 4 wheel drive. Answered in 10 minutes by: 12/9/2009. I am a novice at ATV's but am mechanically inclined. Ski Doctor, powersports …

Make sure to check all of the 4WD relays as well.

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